A wide range of control panels are available. This to enable a flexible and strong product offering. New panels are added continuously to match market needs and demands.
The CP 114 is a single-pump version with a Variable Frequency Drive (VFD) up to 7.5A or 10A max. It does not have x-approval for standard three-phase pumps.
The CP 112 and CP 212 are compact control panels for one or two pumps. They directly connect to pumps up to 5.5 kW (12A), and feature three-phase and single-phase versions. Ex-versions are also available.
The CP 116 and 216 compact control panels for one or two pumps directly connect to pumps up to 5.5 KW (12A). The optional GSM/GPRS modem allows communication with AquaWeb or Supervisory Control and Data Acquisition (SCADA) systems using the Comli or Modbus protocols. Ex-versions are also available.
The CP 221 control panel provides a complete solution for two-pump sewage pumping stations. It is built around the ABS PC 242 controller with advanced control and monitoring features to ensure optimum performance and reliability over the whole life cycle of the station.
Cool Care provides comprehensive services covering all types of low- and high-voltage motors including motor rewinds. Our network of global service facilities, as well as our in-house coil manufacturing and test capabilities, guarantee a fast turnaround.
Our extensive network of independent motor repair facilities provides 24-hour service to industries. We repair most critical motors up to 6,000 volt, both 50Hz and 60Hz. We also repair small and large DC machines, including motor rewinds.
A complete range of services for low-voltage AC motors Click to zoom Cool Care Turbo Services offers a complete range of services for low-voltage AC motors, stators and rotors including repair and rewind from 110 volt to 440 volt at 50Hz and 60 Hz:
Comprehensive testing and analysis of motor performance—carried out both in-house and in the field—ensure that your equipment is put back into operation in perfect condition:
With a full range of services for electrical rotating equipment from inspection to coil manufacture, complete rotor and stator rewinds, as well as remanufacturing, Cool Care makes sure your equipment runs reliably. Rapid response and prompt turnarounds are our key strengths.
Regular maintenance of all your electro-mechanical equipment is vital for the success of your processes. Balancing your operational needs with a continuous focus on maintenance demands can be a challenge.
Cool Care provides a wide portfolio of solutions. We provide technical support, plant upgrades, revamps, long-term maintenance and service contracts for your rotating equipment.
Performance-based long-term service agreements offer reliable plant maintenance solutions to help you manage the through-life costs of your rotating equipment. Clearly-defined performance indicators and managed risk transfer ensure that you only pay for solutions benefitting your operations.
Cool Care is a customer-focused business with wide-ranging technical expertise. Our maintenance agreements ensure you achieve the maximum life and value from your plant.
We are well-equipped and experienced in relocating installed turbomachinery equipment. This is usually done in conjunction with a plant sale that includes dismantling, relocation and re-commissioning. Cool Care gives you fast, low-cost service.
When an incident occurs, you need to understand why in order to ensure it never happens again. Cool Care can perform root cause failure analyses for gas and steam turbines, centrifugal, axial, and screw compressors, as well as hot gas expanders.
For emergency and machinery diagnostic services of all your rotating equipment, you can rely on Cool Care. We offer diagnostic services and perform expert analyses to identify the cause of specific incidents. We provide the best possible solutions and work with you to minimize downtime.
Cool Care modifies older turbomachinery to comply with modern requirements. We perform technical analyses of the status of each component in order to determine the actions required to improve the performance of your turbomachinery.
Benefit from a complete range of services for your electro-mechanical equipment. Our experienced personnel provides fast and flexible solutions combining practical experience and knowledge with engineering know-how tailored to suit your needs.
Cool Care provides an extensive range of balance of plant (BOP) services for electro-mechanical rotating equipment such as motors, blowers and other kinds of equipment. Use our BOP services either on a planned or an emergency basis to maximize the reliability of your operations.
We offer a full range of equipment services such as the overhaul of an AC or DC traction motor, an LV motor rewind, or the remachining and remanufacturing of components. The combination of in-depth technical expertise and first-class engineering ensures reliable quality and delivery.
We perform routine maintenance in two main areas:
A number of our repair facilities provides routine maintenance of BOP equipment.
We can quickly and efficiently meet your service needs, as well as suggest and implement design changes.
Our dedicated field service teams are at your site whenever you need us, working for you around the clock. Cool Care workshops and engineers provide support for the field service teams. We are dedicated to ensuring fast turnarounds and high-quality field service.
Our fully-stocked mobile field equipment and Non-Destructive Testing (NDT) trailers include the latest technology. The crews come to your site ready and equipped to start work.
Users of turbomachinery and electro-mechanical equipment can count on around-the-clock assistance from our dedicated teams of engineers and field service personnel worldwide. We are there when you need us.
In case of an emergency breakdown, Cool Care can mobilize teams of specialists to provide field service worldwide. Our staff can be at your site as soon as possible with fully-equipped tool containers to provide repair services for turbomachinery, generators, or motors.
For maintenance and overhaul services regarding many types and brands of turbomachinery, generators, and motors, you can rely on Cool Care. We work with you to provide flexible and innovative solutions.
Cool Care assists you during planned and unplanned outages. We can analyze the behavior of your turbomachinery and electro-mechanical equipment. We use remote monitoring to optimize maintenance cycles and reduce your operating costs.
Our dedicated teams of skilled engineers, supervisors, and experienced craftsmen have many years of experience. We help customers troubleshoot their mechanical and electro-mechanical rotating equipment, either on site or via remote monitoring.
Keep your electro-mechanical equipment running thanks to our repair services for motors and control systems. We offer a wide range of services including basic repair and overhaul, balance of plant, component remanufacture, and engineering services.
Cool Care provides comprehensive services covering all types of low- and high-voltage motors including motor rewinds. Our network of global service facilities, as well as our in-house coil manufacturing and test capabilities, guarantee a fast turnaround.
Hydro power producers need a responsive and reliable partner to provide technical solutions. Generator repairs and redesigns by Cool Care can increase output and improve efficiency.
Generators are critical to your power production. Cool Care offers unique services to make your generators run safely and reliably. You can rely on our repair and redesign expertise.
Over several decades, Cool Care has developed innovative repair methods for all types of rotating equipment. All these methods have been meticulously tested and qualified to ensure they provide optimal quality while remaining cost-effective.
As dependable partner for replacement parts, Cool Care can remanufacture just about any part for electro-mechanical equipment, including coils. Our services help you maintain reliable operations.
We provide a wide range of Balance of Plant (BOP) services for rotating equipment, including the manufacture of parts. The reliability of motors, blowers, ancillary turbines, and other rotating equipment is key for operating your plant. Use our services to make your operations more reliable.
For highly efficient and dependable coil manufacturing, choose Cool Care. Our preproduction support includes computer-aided design and a database of coil winding information.
Failure evaluation requires specialized knowledge and technical methods to characterize material and component properties.
The objective of each failure analysis is to determine the damage mechanism, and to define measures that will prevent future failures.
There are many possible parameters that can cause the failure of components and systems.The modification of these parameters and implementation of specific measures are often successful in preventing further failures.
Such measures may include:
In some cases, damage may be avoided by adjusting service conditions, such as:
We discuss your case with you and define a detailed analysis program to identify the cause of the failure, factoring in the type of failure and the urgency of the situation. The microstructure and fracture surfaces are frequently analyzed, in addition to visual and/or microscopic inspections. We have in-house equipment for precise chemical, physical, and mechanical measurements. We are able to work with even the tiniest samples of corrosion products, residues, or other contaminants. Larger parts can be tested non-destructively on-site using surface replication techniques and ultrasonic crack detection.
Our dedicated field service teams are at your site whenever you need us, working for you around the clock. Cool Care workshops and engineers provide support for the field service teams. We are dedicated to ensuring fast turnarounds and high-quality field service.
Our dedicated field service teams are at your site whenever you need us, working for you around the clock. Cool Care workshops and engineers provide support for the field service teams. We are dedicated to ensuring fast turnarounds and high-quality field service.
Users of turbomachinery and electro-mechanical equipment can count on around-the-clock assistance from our dedicated teams of engineers and field service personnel worldwide. We are there when you need us.
Incidents can occur at any time of the day or night, and Cool Care is always ready to assist you. We can perform remote monitoring to analyze the behavior of the equipment, or we can send our staff out for on-site assistance.
We provide around-the-clock services including:
We provide timely and efficient on-site maintenance and repair services. Our experts are on standby in order to respond immediately to emergency requests.
Our fully-stocked mobile field equipment trailers include the latest technology. Crews come to your site ready and equipped to work for you.
Controlling costs
Downtime due to unscheduled repairs can add significant costs to your budget. We help you keep these costs as low as possible. Our teams are at your disposal to perform any service work needed at your site.
In case of an emergency breakdown, Cool Care can mobilize teams of specialists to provide field service worldwide. Our staff can be at your site as soon as possible with fully-equipped tool containers to provide repair services for turbomachinery, generators, or motors.
The mechanical, electrical, and controls engineers in the field service group have experience across a broad range of brands and types of turbomachinery, generators, and motors. Our optimized supply chain supports you with the required parts and consumables. In addition, our global network of locations ensures parts are returned rapidly.
Our emergency field support services include:
For maintenance and overhaul services regarding many types and brands of turbomachinery, generators, and motors, you can rely on Cool Care. We work with you to provide flexible and innovative solutions.
Cool Care has highly skilled and experienced personnel located around the globe offering the assistance you require. We are dedicated to providing independent service, fast turnaround, and high-quality overhauls. Our service crews always work with you as a partner.
Our overhaul services feature:
Commercial options:
As we recognize how important time is to your business, we strive to provide faster and shorter service cycles. With our global network of locations, we are close to you. You can expect that your turbomachinery will be online whenever you need it.
Cool Care assists you during planned and unplanned outages. We can analyze the behavior of your turbomachinery and electro-mechanical equipment. We use remote monitoring to optimize maintenance cycles and reduce your operating costs.
We offer around-the-clock monitoring of your equipment (turbines, generators, motors, compressors, etc) to collect and store all relevant data. This information is very useful when unexpected outages occur—the data helps us find the cause faster. Thanks to online monitoring and analysis, we can help you simultaneously optimize your maintenance schedule, reduce maintenance costs, and increase availability.
Our remote monitoring services provide:
Our dedicated teams of skilled engineers, supervisors, and experienced craftsmen have many years of experience. We help customers troubleshoot their mechanical and electro-mechanical rotating equipment, either on site or via remote monitoring.
When rotating equipment fails during operation, you need help fast. Cool Care analyzes rotating equipment and offers full on-site troubleshooting, repair, and rebuild services. We provide all the required tooling.
Our main goal is to get the equipment up and running again as quickly as possible. We offer flexible and innovative solutions. With our global network of locations, we can assist you wherever your equipment is located.
Our team of highly experienced installation supervisors and start-up engineers will support you in the erection, installation, commissioning, and start-up of your new plant.
Cool Care’s team of highly experienced installation supervisors will provide construction support services for site-built plants, and for the off-loading, erection. and installation of skid-mounted plants. They liaise closely with your construction manager, safety officer, and mechanical contractor to ensure a safe and trouble-free installation.
Following completion of all the mechanical and electrical tie-ins to the plant, our process and automation engineers are mobilized to undertake the plant commissioning. This team is usually headed by the process engineer responsible for the plant design.
Plant commissioning follows a structured plan and ends with the start-up of the process unit followed by the site acceptance test (SAT). During these activities, we can also train your operators if you wish.
Based on in-depth expertise in repairing AC motors and drives, our repair services include on-site support and preventative maintenance contracts. We help you save energy by using variable-frequency drive technology.
Cool Care has experience in installing drives from most manufacturers across all industries. We offer complete motor and drive system repairs, installation and specialist services that include:
You can save energy on AC motor-driven applications that do not require full speed by controlling the motor with a variable speed drive. Our engineering services will improve the reliability and increase the efficiency of your operations with innovative, tailor-made solutions.
In order to achieve optimal operation of different kinds of pumping stations, Cool Care designs pump controller's with powerful unique features built-in as standard. There is a wide range of controllers available to match different needs.
The PC 111 is a single-pump controller designed mainly for use in either gravitation or pressurized municipal wastewater pumping stations. Its many simple-to-use features improve pumping station functionality and reliability throughout its life-cycle.
The controller comes with a 2x16 digit alpha numerical display offering a full user interface for low-budget applications. It can perform level sensing in the pit using either float switches or a 4-20 mA sensor. The selector knob and local display enable you to view alarms, manually control pumps, and change pump settings.
Accumulated and stored values
The PC 211 is an easy-to-use dual-pump controller designed mainly for use in either gravitation or pressurized municipal wastewater pumping stations. Its numerous features improve pumping station functionality and reliability throughout its life-cycle.
The controller comes with a 2x 16 digit alpha numerical display offering a full user interface for low-budget applications. The can perform level sensing in the pit using either float switches or 4-20 mA sensor. The selector knob and local display enable you to view alarms, manually control pumps, and change pump settings.
Accumulated and stored values
Key software features
The PC 242 is a two-pump controller designed mainly for use in either gravitation or pressurized municipal wastewater pumping stations. It has many advanced features to minimize costs in the pumping station throughout its entire life cycle.
The controller comes with a graphical display offering a full user interface, ideal for low-budget applications. Level sensing in the pit may be performed using either float switches or a 4-20 mA sensor.
Use the graphical user interface to view alarms, manually control pumps, or change settings. You can also perform these tasks using the AquaProg configuration software running on a PC, connected either directly to the local service port or remotely via a modem, for example.
Values accumulated and stored:
Software features:
The PC 441 is a monitor and controller for one to four pumps, designed mainly for use in municipal wastewater pumping stations. The PC 441 has many advanced features to minimize operating costs and increase the availability of the pumping station throughout its life cycle.
Users can operate the PC 441 as a standalone monitoring unit. Alternatively they can run the AquaProg configuration software on a PC connected directly to the local service port or remotely, such as via modem. Settings are password-protected at two levels in order to avoid unauthorized or accidental changes.
Three additional units that can be connected for more advanced monitoring:
The PC 441 offers two possibilities for level sensing:
PCx is a powerful, technically-advanced control system enabling scalable, flexible, and modular system buildup. It is suitable for applications such as small and medium-sized sewage treatment plants, water treatment plants, booster pressure stations, and sewage pumping stations.
The PCx modular control system can be configured using AquaProg, the PC-based configuration software, either via fixed line or dial-up communications. Other AquaProg functions include:
The PCx handles different types of communications including fixed line, dial-up, radio, and LAN. For example, it can manage dial-up communications via one COM port to the Supervisory Control and Data Acquisition (SCADA) system anda second COM port for multidrop communications with other units.
Software features:
Cool Care assists you during planned and unplanned outages. We can analyze the behavior of your turbomachinery and electro-mechanical equipment. We use remote monitoring to optimize maintenance cycles and reduce your operating costs.
We offer around-the-clock monitoring of your equipment (turbines, generators, motors, compressors, etc) to collect and store all relevant data. This information is very useful when unexpected outages occur—the data helps us find the cause faster. Thanks to online monitoring and analysis, we can help you simultaneously optimize your maintenance schedule, reduce maintenance costs, and increase availability.
Retrofitting your critical pump assets with the latest technology will maximize performance, minimize costs, and improve reliability.
Retrofit upgrades can be performed on most any piece of equipment regardless of age or original manufacturer.
Improving pump efficiency is crucial to minimizing operational costs. The overall cost of running pumps throughout their life is many times higher than the initial capital expense. Improvements in hydraulic design allow equipment to be retrofitted with our custom hydraulics, therefore reducing power consumption and overall cost of ownership.
Pumps in critical applications often need relatively high levels of maintenance or suffer from poor reliability. A retrofit to match duty requirements will increase component life, while reducing maintenance costs. This optimization reduces the risk of unplanned outages, improving the availability of the entire system. A single unscheduled outage can cost as much or more as a complete pump retrofit.
When operating conditions demand more from your pump, a retrofit is a cost-effective answer to increasing throughput without the expense and time required to install new equipment. A retrofit has the additional benefit of maintaining existing piping and foundation arrangements, thus further reducing downtime and costs.